This portion of our website is devoted to keeping our customers and other interested parties abreast of our current research interests. Also, from time to time, we plan to use this site to express our opinion on issues that concern us as microbiologists involved in contamination control.

Mycobacteria

Mycobacteria are microorganisms that are widely distributed in nature. They can be found in lakes, streams, and ponds, as well as in soil environments.  They are different from many other bacteria in several different ways.  First of all, they are relatively slow growing.  Whereas typical environmental and clinical organisms can be cultured in a matter of a day or two, mycobacteria can take up to two weeks or longer to grow in a laboratory.  The cell wall of mycobacteria is also unique in the bacterial world.  It is very waxy, and therefore difficult to penetrate by outside agents.  Some species of mycobacteria are pathogenic to man.  Mycobacterium tuberculosis is the causative agent of tuberculosis and Mycobacterium leprae is the organism responsible for leprosy. 

The discovery of mycobacteria in metalworking fluids is a relatively recent phenomenon.  Back in 1993, a Harvard University aerobiologist by the name of Muilinberg reported an outbreak of a condition called hypersensitivity pneumonitis in 10 patients.  These people were exposed to a semi-synthetic metalworking fluid, a subsequent culture of which revealed approximately one million mycobacteria per milliliter.  Another researcher named Bernstein reported similar findings from a semi-synthetic fluid and termed the condition “machine operators lung”.  Kay Kreiss, a worker with the National Institute of  Occupational Safety and Health (NIOSH), noted that by 1997 there were eight separate clusters of workers affected with a total of 100 people.  She further investigated metalworking fluid as the source. 

In 1998, NIOSH issued a set of recommendations to control worker exposure to metalworking fluids.  The controls were based on health effects.  The update by NIOSH went on to say that the “occupational exposures to metalworking fluids may cause a variety of respiratory conditions including hypersensitivity pneumonitis (HP), chronic bronchitis, impaired lung function, and asthma”.  Brian Shelton, a reasearcher from Pathcon Labs, did further investigation on this organism in 1999.  Shelton, who specializes in the epidemiology of environmental microbes, concluded that mycobacteria are very likely the cause of HP in certain workers exposed to metalworking fluids. 

In 2001, Biosan Labs sent multiple isolates of mycobacteria from metalworking fluids to the Center for Pulmonary and Infectious Disease Control at the University of Texas.  There were a total of 113 isolates, and the principal investigator there, Rebecca Wilson, determined them to be a new species, Mycobacterium immunogenum. A further study, this one in 2002, determined all species of this organism were genetically identical, regardless of the regional geography from which they came. 

Okay, so that’s some of the history of the microbe. But why should we care about it? Is it actually dangerous?  In the above history, several references were made to hypersensitivity pneumonitis or HP. HP is an allergic type illness caused by repeated exposures to bioaerosols, sometimes taking years to develop.  The condition presents as a flu-like illness with fatigue, cough, shortness of breath, and weight loss. Once the individual’s immune system becomes allergic, symptoms can develop within 4-12 hours of exposure.  The syndrome can last a few weeks to even a year or two, depending on when exposure is terminated.  Although 100% proof has yet to be established, most authorities in the field now believe that mycobacteria in metalworking fluids are clearly responsible for this condition.  It is estimated that approximately 1% of individuals exposed to bioaerosols containing this organism will suffer from HP. 

In order to protect workers from the potentially harmful effects of these microbes, appropriate biocide treatment of the fluids must be made.  Research in our laboratory has shown that one of the more common families of biocides, the formaldehyde condensates, are ineffective against mycobacteria.  This would include hexahydro-triazine, commonly known as Grotan.  Our work in the lab as well as in the field did yield some valuable information about biocides that do work.  The phenolic biocides, including para-chloro metacresol (PCMC), are very good agents for controlling these bacteria. Isothiazolones such as Kathon can also work well provided they remain stable in the particular field situation. 

When testing for mycobacteria, it is important to realize that both living and dead organisms play a role in HP.  Therefore, samples from the field should be examined directly under the microscope, looking for all cells.  The way this is done is by centrifuging the sample at high speed (45-50,000rpm) to concentrate the organisms.  The resulting pellet is stained by acid fast staining to look for the presence of total mycobacteria.  Living bacteria, as a separate entity, should also be quantified.  This can be done using simple plate count media, provided there is not a heavy overgrowth of other organisms.  If this is the case, a special media should be used that inhibits the growth of non-mycobacteria.

At Biosan Laboratories, Inc., we offer a variety of microbiological testing services and products. Please contact Lesley Thomas at (800) 253-6800 x1229 or at lesley@biosan.com for additional information.

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Biosan Laboratories, Inc.
1950 Tobsal Court, Warren, MI 48091-1351
Phone (586) 755-8970 / (800) 253-6800
Fax (586) 755-8978 e-mail lesley@biosan.com